New Food Machinery Archive
As the names suggests, the spout pouch filling and capping machine is generally used for filling and capping stand up pouch for packaging liquid, such as jelly, milk, fruit juice, seasoning, detergent, etc. The standard liquid packaging machinery is suitable for 100-500ml stand up pouch.
Features
1. The variable frequency variable speed system is installed to regulate production rate.
2. The precise indexer helps achieve accurate turnplate positioning.
3. To reduce the labour intensity, this spout pouch filling and capping machine is engineered with automatic pouch feeding mechanism.
4. Our liquid filling and packing machine adopts special metering device to ensure accurate filling amount.
5. Liquid splashing and bubbling can be avoided by virtue of the vacuum and insert-type liquid filling.
6. This spout pouch filling machine comes with automatic adjustable cap handling and tightening device, ensuring the cap is firmly tightened up.
7. In addition to the automatic standing pouch unloading device, the pouch capping equipment is installed with organic glass screen for high safety.
8. For good durability, we produce the spout pouch filling and capping machine with stainless steel rack, electroplated pressing plate, and 304 stainless steel plate housing.
Technical Parameters
Applicable Packing Bag Size: Width: 60-120mm, length:100-200mm
Production Capacity: 3000-5000 bags/hour
Total Power: 2kW
Power Supply: 3N-50Hz, 380V (Three phase five wire)
Machine Weight: 1800kg
Overall Dimensions: 4500×2700×2800mm
Air Consumption: 0.5m3/min
Air Pressure: ≥0.6Mpa
Filling Capacity: 100-500ml
1. Flat Bag Fill Seal Machine
Flat Bag Fill Seal Machine
Pouch Type
The flat bag fill seal machine suits all kinds of flat pouches (pillow bag), including three-side sealing pouch, four-side sealing pouch, central-sealing pouch, etc.
Features
Vertical bag-feeding device: With the bag feeder, the bag magazine of the flat bag fill seal machine can store many bags and makes it easy to catch and deliver each bag.
Specifications
Bag types: Portable bag, 4-side sealing bag, 3-side sealing bag, paper bag, etc.
Bag sizes: W:80-320mm L:100-380mm
Filling range: 5-1500g
Packing speed: 15-68 bags/min (depending on the product and filling weight)
Package accuracy: Error ≤±1%
Compressed air: ≥0.4 m3/min
INNOVATIVE TRANSMISSION SYSTEM FOR THE BOWL MOTOR: NO REDUCTION GEARS
After analysing the important features of machines already on the market in this sector, we have developed a new, more flexible transmission system for the bowl. Rigid reduction gears have been replaced by more flexible parts, belts and wheels, to give a more reliable end product.
A series of solutions introduced to drastically reduce maintenance has made the machine an ideal option for artisan and continuous cycle industrial products.
AN EFFICIENT SOLUTION: SELF ADJUSTING TRANSMISSION WHEELS FOR THE BOWL
A characteristic feature of the Mixer range which allows the wheels maximum adherence to the bowl quite independently of any eventual wear and tear.
DOUGH QUALITY: DELICATE, EXACT, HOMOGENEOUS
Almost thirty years of Mixer experience lies behind the machines proven ability to mix and produce optimum mixing for bread, pizzas, croissants, and panettones to name but a few of the products tried and tested to date.
Machines can be adjusted to client’s requirements on request.
COOLER TEMPERATURES FOR DOUGH
The Mixer spiral demonstrates its maximum efficiency in the high number of efficient beats executed, which gives cooler temperatures and refined doughs.
VERSATILE
The MR double tooled planetary mixer is particularly suitable for quick mixing of solid and liquid ingredients.
Tool speeds
Continuous variations in rotation speeds of both tools and the tool socket is one of the characteristic features of the MIXER MR.
Tools
Tool types and easy replacement facilitate many different types of production such as dough mixes, emulsions, mixes for shortcut pastry, processed pastries, whipped cream etc.
Pressure and vacuum processing
The bowl closes hermetically with special long-lasting contoured seals for pressure processing to give well aerated doughs and a series of special active carbon filters purify the compressed air in compliance with health and sanitation standards. Vacuum processing is also available by removing the air from the mixing chamber.
OPTIONALS: A RANGE OF CHOICES
Additional bowls, electrical heating and cooling with the cooler unit, bowl washing unit, powder dosage hopper with metering screw, loading hopper with weighing out of ingredients, automatic offloading chute, C02 injection, to name but the most important of the MR accessories.
AUTOMATION FOR PRODUCTION PROCESSES
With the MIXER MR any configuration of the machine can be obtained with optimal automation and standardisation. For more complicated accessory management operator panels can be installed for setting recipes and touch-screen computers are available for more advanced machines.
FULL MIXING PHASE INTEGRATED SOLUTION
A transfer trolley that moves on modular rails raised from floor on supporting columns and serves the Working stations.
Higher productivity and qualitative homogeneous products due to the automatic control of the mixers, the movement of the trolleys, dumpers and portioning hoppers.
HIGH PRODUCTIVE POTENTIALS – FLEXIBILITY – MODULARITY
For some productions, the quantity of dough that a compartment can handle can be as much as 7500-9000 kg/h and beyond.
MIXER designers in collaboration with the customer’s technicians can customise the necessary plant for all mixing needs:
BY DEFINING the number and the type of Working stations (dough mixing, rest, lifting);
BY CALIBRATING the features and functions of the mixers, lifters and the portioning hoppers.
CLEANING AND MAINTENANCE EASE
Particular care is taken in the design to make the cleaning and maintenance of all the components of the plant simple.
Mecsistem designed the following models of peelers depending the product to be treated:
Termofisic peeler, for potatoes, carrots, tomato etc..
Batch and continuous abrasive peeler for potato, carrot, onions etc..
Mechanical peeler for tomato
Each model is made with different capacity in funtion of the Client necessity.
MecSistem developed a series of different kind of filters for the fryer oil to keep the oil as clean as possible and avoid that the residues of products remain long time in the oil.
Belt filter: the oil in the fryer flow continuously through a special belt made in stainless steel net with a light through the cracks of xx mm. The waste is continuously unloaded from the belt outside.
Net Filter: the oil of the fryer flow continuously through a net mounted on a rotating drum with a light between the meshes of xx mm. The waste is continuously unloaded with a belt outside.
Paper filter: the oil in the fryer goes through a special paper resistant to high temperature and continuously removes all small particles. Normally used at the end the production to clean the oil.
The various types of filter are made in different models depending on the capacity.
The MECFLOW models are fluid bed deep freezers to produce IQF products, completely assembled in MecSistem to facilitate the transport and the installation in the Client factory.
The air flow is from the bottom to the top through the conveyor belt made in Stainless Steel with a specific mesh to allaud the correct flow through the belt and the product; the product due to the speed of air is completely lapped by a turbulent flow of the cold air that allows an ultra rapid IQF freezing of product as: peas, green beans, french fries, diced fruit and vegetables, berries, shell off shrimps etc..
The freezer is complete of: heavy duty Stainless Steel frame, the conveyour, the Stainless Steel belt (model depending the product), a tightening system for the belt, the evaporator (model and quantity depend the product, capacity and refrigerant), one cabin made in sandwitch panels for thermal insulation, uno access door, the washing system, the internal illumination and the control panel.
All freezers can be supplied with or withour refrigeration system, the refrigerant liquid can be FREON or AMMONIA.
Dimensions: width: 600 mm to 1500 mm – length: variable
1. Horizontal mixers: 250 kg to 600 kg per hour.
2. Dough feeders: ◾ Bowl type with guillotine. ◾ A rulli.
◾ Roller type with cutting system. ◾ Star type.
3. Rotary: ◾ Single motor. ◾ Two motors.
◾Three motors.
◾ With manual controls or with fully automatic controls.
◾ Suitable for rollers diameters 200,206,254,260,390.
◾ “Comby ” inserted in line.
4. Accessories: ◾ Sugar / salt sprinkler. ◾ Browner.
5. Conveyors:
◾ transition / acceleration. ◾ oven loading.
6. Suitable ovens: ◾ cyclothermal. ◾ direct gas. ◾ mixed. ◾ net or metal band.
7. After baking: ◾ Take-off conveyor.
◾ Product cooling conveyors of various sizes.
◾ Stacking systems (double-dip or penny-stacker).
As the names suggests, the spout pouch filling and capping machine is generally used for filling and capping stand up pouch for packaging liquid, such as jelly, milk, fruit juice, seasoning, detergent, etc. The standard liquid packaging machinery is suitable for 100-500ml stand up pouch.
1. Flat Bag Fill Seal Machine
INNOVATIVE TRANSMISSION SYSTEM FOR THE BOWL MOTOR: NO REDUCTION GEARS
VERSATILE
FULL MIXING PHASE INTEGRATED SOLUTION
The MECFLOW models are fluid bed deep freezers to produce IQF products, completely assembled in MecSistem to facilitate the transport and the installation in the Client factory.